Minimal Surface – Hyperbolic Paraboloid Folding

   Triply Periodic Minimal Surfaces

  Minimal surface is an area minimizing surface whose mean curvature at any point is zero, and is often represented by the shapes of soap bubbles that span wire frames. Some minimal surfaces have crystalline structures that repeat themselves periodically in three dimensions. Many of these surfaces were discovered by Alan Schoen who analysed them in his technical report, ‘Infinite Periodic Minimal Surfaces without Self-Intersection‘, written in 1970. I first started researching the different types of triply periodic minimal surfaces to understand the rules behind their structures.

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Schwarz Surface
Neovius Surface
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Lidinoid Surface
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Gyroid Surface

 Folded Hyperbolic Paraboloid

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Parametric Kerf Bending

I have also been investigating different types of lattice hinges or cutting patterns that could help fold a hyperbolic paraboloid from a rigid single sheet material.

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System Development: Spidron

First developed in 1979 by Dániel Erdély the Spidron is created by recursively dividing a 2-dimensional hexagon into triangles, forming a pattern that consists of one equilateral followed by one isosceles triangle. The resulting form is of six Spidron legs that, when folded along their edges, deform to create a 3-dimensional Spidron.

Spidron Nest

Spidron System_Parametrics_Lorna Jackson

Initial investigations into the Spidron system using paper resulted in irregular shapes that could not be predicted, and therefore replicated precisely. Progressing onto using rigid materials allowed the system to be broken down into six components, removing unnecessary triangulated fold lines, and developing latch folded Spidron that is precisely the same as that formed parametrically.

Spidron System_Three SPidrons_Lorna Jackson

This relationship between parametric and physical tests of component based Spidrons in both regular and irregular hexagons, as well as various other equal-sided shapes, has enabled the development of large scale models concluding thus far in a 1:2 scale version being built which will continue to be developed as a pavilion for submission to the Burning Man festival.

In parallel there has been an investigation into the system at a smaller scale allowing for the Spidron nest to be made as one component. In order to achieve the 3-dimensional Spidron form lattice hinges, also known as kerf folds, have been employed. Rigorous testing into the best cutting pattern have resulted in a straight line cutting pattern that allows for bending on multiple axis at once.

Developing this smaller scale system for submission to Buro Happold the intention is to create an arrayed system that is a conglomeration of both regular and irregular spidrons with varying depths and apertures that are able to integrate various display models etc. within.