Inflatable origami greenhouses – self sufficient living in Jaipur

Meat consumption globally is ever increasing, especially in countries which are experiencing rapid increases in wealth such as India. Despite its population consisting of 337 million vegetarians, 71% of people living in India have a meat based diet. The amount of land required to produce meat is extremely more than the amount required to produce vegetarian food products. If crops are grown in greenhouses they require even less space, as the growing seasons can be extended and environmental factors controlled. This highlights how switching to a greenhouse-grown plant based diet has massive spatial advantages and is an efficient use of land.

There is also a huge incentive from the Indian government to encourage those who work in agriculture to use greenhouses rather than open land to grow their crops to increase reliability of harvest and income. However, the most popular greenhouse covering material in India is polyethylene sheeting, which needs replacing annually. This adds to the enormous amount of plastic waste which ends up in India’s open environment (85% of all plastic waste).

The site is located on the outskirts on Jaipur, Rajasthan, and is situated in existing agricultural land, adjacent to two poly tunnel greenhouses. The craft and paper manufacturing area of Sanganer sits just East of the site, which houses several paper production facilities using local raw materials like hemp and bamboo.

When researching alternatives to polyethylene sheeting, paper was investigated as a cladding material – it is cheap, lightweight, translucent and can be locally manufactured using raw materials such as bamboo fibers to increase its strength. To make the paper more weather-resistant, I sourced shellac resin flakes (a natural resin found on trees in India) and mixed a coating to apply to the paper.

Shellac coating mix process
Shellac coating on bamboo paper

To test the moisture resistance of the shellac coating, water is poured into a pool on the paper and left to soak. The water is not able to penetrate the surface of the paper and the underside of the paper is completely dry. Water runs off the paper without soaking through the sheet.

The coating also bonds to the fibers in the paper which increases its transparency. This is beneficial in the application of a greenhouse covering.

Inflatable origami air beams

Following from the inflatable origami studies for Brief 1 (see previous post), the paper origami modules are combined to create inflated beams for the greenhouse. The video below shows an initial study of the inflation sequence of the beams.

The air beams are modeled up digitally to test their form variations. The bottom right form allows for an increase in depth, creating more varied spaces beneath the beams and more opportunities for longer beam spans.

To test the air beams at a larger scale, I constructed a 1.8m wide model. I then used this to analyse its structural stability, and identify any weaker points in the beam.

The origami beam will arrive to the site pre-folded where it is then inflated, increasing ease of transportation.

Origami air beam unfolding sequence
Origami air beam not inflated

Infill beams and cladding system

The infill beams sit within the main air beams to provide a structure for the facade. These infill beams are constructed using the same method as the larger beams and provide support for the reactive facade system.

Passive facade

Origami hinge balloons (developed during Brief 1) are treated with a black coating and tightly sealed. The black coating allows the balloons to absorb more heat, rapidly expanding the air within the balloon when they are exposed to intense heat from the sun. This test was carried out using the same temperatures in Jaipur during summer months.

Time lapse of solar balloon replication, the variation of heat determining the rate of expansion

The solar balloon is attached to a fin, and acts as a hinge. This will be used as a passive way to open and close the greenhouse facade to control intense over-heating in summer and ventilation.

Coated paper facade fins which open when the solar balloons are heated by the intense Jaipur sun. This ventilates and cools the greenhouse down in extreme weather conditions.

Facade opening sequence

Community farming

The greenhouses will be shared by multiple families and will provide each family member with enough food to be self-sufficient. Communal farming is becoming more common in India – growing crops using the same resources and centralising power supplies to increase efficiency. In addition to this, many rural villages in India are forced to be self-sufficient due to a lack of connection to resources. My project will aim to combine these characteristics to create a communal self-sufficient greenhouse village in South Jaipur.

Each greenhouse will have a series of connected homes which open into the greenhouse. These will be constructed from rammed earth – the thermal mass of this material will help to prevent overheating during the summer in Jaipur’s arid climate, whilst retaining heat during winter months. The geometries of these homes relate to the form of the greenhouse, and are constructed from single curvature faces.

Each individual requires 40m2 of greenhouse space to grow enough food to maintain a self -sufficient diet. The above matrix displays the possible greenhouse typologies based on 2 person, 3 person and 4 person homes.

2 person home example

Home typologies
Existing agriculture land on site

Radiation study, Jaipur

The Corn-Crete House System

The main aspects of the Corn-Crete House system are the use of space, material efficiency and relationship to site. The way space is shaped influences human behaviour. According to a research paper done by KAYVAN MADANI NEJAD in 2007 the curvilinearity of interior design directly affects the way people feel inside them. It concluded that the more curvilinear a space is the more comfortable, safe, relaxed and friendly it feels. My project builds upon this argument. Research also shows that the concrete industry is a major environment pollutant. Cement is the most damaging ingredient. I am proposing a new system which will be using less concrete & less cement thanks to: 1) corn residues partially replacing aggregate making the structure lighter and more porous 2) casting around inflatables resulting in curvilinear architecture suitable for compression which requires less tensile strength.

Floating Azolla Farmhouses – Circular Agriculture & Living in Rotterdam

WHAT IS AZOLLA?

Azolla is a minuscule floating plant that forms part of a genus of species of aquatic ferns, also known as Mosquito Fern. It holds the world record in biomass producer – doubling in 2-3 days. The secret behind this plant is its symbiotic relationship with nitrogen fixing cyanobacterium Anabaena making it a superorganism. The Azolla Provides a microclimate for the cyanobacteria in exchange for nitrate fertiliser. Azolla is the only known case where a symbiotic relationship endures during the fern’s reproductive cycle and is passed on to the next generation. They also have a complimentary photosynthesis, using light from most of the visible spectrum and their growth is accelerated with elevated CO2 and Nitrogen.

Azolla is capable of producing natural biofertiliser, bioplastics because of its sugar contents and biofuel because of the large amount of lipids. Its growth requirements can accommodate many climates too, allowing it to be classified as a weed in many countries. I was able to study the necessary m2 of growing Azolla to sequester the same amount as my yearly CO2 emissions, resulting in 57% of a football field equivalent of growing Azolla to make me carbon neutral.

Why is this useful? Climate change will inevitably bring more adverse climate conditions that will put many world wide crops at risk and, as a consequence, will affect our lives. A crop that produces biomass at the speed of Azolla provides at advantage in flexibility: a soya bean can take months to grow until ready to be harvested, Azolla can be harvested twice a week. This plant has the potential to be used in the larger agricultural sector and diminish the Greenhouse Gas Emissions of one of the most pollutant sectors.

.

REAL LIFE ACTION

I contacted the Azolla Research Group at the University of Utrecht and they kindly accepted to give us a tour of their research facilities, providing us with an in-depth insight into the aquatic fern. I also decided to approach the Floating Farm with a proposal of using Azolla in their dairy process. They agreed to explore this and I put them in contact with the research team in the University of Utrecht, who are now cooperating with the dairy farm’s team in decreasing the carbon emissions of the cows on the farm.

.

ARCHITECTURAL PROPOSAL

Floating Azolla District Masterplan

The Floating Azolla District consists on a proposed community that emphasises a circular economy with a focus on sustainable agriculture in Rotterdam. It builds on to the existing Floating Farm found in the M4H area. It is formed of three areas:

1) Azolla – Dwellings combining a series of residential units for the increasing number of young entrepreneurs in the RID with three central cores growing stacked trays of Azolla as in vertical farming.

2) The Floating Farm which continues to produce dairy products and a Bamboo growing area to maintain the upkeep of floating platforms and construction of new dwellings. Floating rice paddies are grown in the warmer months in a closely monitored system of permaculture.

3) A production facility which concentrates on research and development into Azolla as well as retrieving the water fern’s byproducts such as bioplastics extracted from the sugars; biofuel, from the lipids; and bamboo plywood lumber for the construction of the expanding Floating District.

Dwellings
Floating Farm
Bamboo Growing Pods
Closed System in the Floating Azolla District

Floating Azolla District – Dwellings

Floating Azolla District – Dwellings

This section concentrates on the detail construction of the Azolla-Dwellings. These floating units are designed to be used as a combination of co-housing for entrepreneurs working in the Rotterdam Innovation District, where the Floating Farm is located, and indoor Azolla growing facilities which is then used further along in the masterplan. The growing areas are built on a series of building components that provide support for trays of Azolla to be grown in a vertical farming manner and provide support for the floor plates as well as anchoring for the entire dwelling.

Dwellings Construction Sequence
Exploded Axo – Dwellings

The materials are a combination of local bamboo grown on a series of floating platforms that prevent the cold winter winds from affecting the overall masterplan and pallets sourced from neighbouring industrial facilities. Using the reciprocal building system developed in Brief 1, a series of stacked components are linked to form the vertical farming support for the Azolla. This system is then extended to support the floors for the dwellings.

Azolla Vertical Farming Support

Similar to an aperture ring on a camera, this mechanism uses the varying tide to automatically collect the Azolla from the vertical farming trays to then be used throughout the Masterplan. By displacing 2.5% of the area for each tray every tidal change, this mechanism collects 50% of the harvest every 10 days allowing for a continuous growth of Azolla.

Azolla Collection Mechanism
Azolla Vertical Farming Trays and Floor Support
Azolla Vertical Farming Trays and Floor Support

The dwellings’ facade is a result of a careful analysis of harmful and beneficial solar radiation. By setting an initial average temperature to monitory, the facade will block sun that naturally would drive the temperature above the chosen one and the beneficial would bring the temperature up. This shading serves a buffer zone that surrounds the internal living spaces and is used to grow vegetables for the residents.

Thermal Responsive Facade Options.

Semi-public spaces are located on the ground floor (open plan kitchen and living) and bedrooms are located on the first floor, surround a central spiral staircase for circulation.

Ground Floor Plan
First Floor Plan
Exterior View
Interior View

The same building system based on reciprocal structures is coated in azolla bioplastic preventing the wood from rotting and making the form waterproof. These are used as underwater columns which allow the dwellings and platforms to float. Each ‘column’ can support a load of 2011Kg.

Support Floating Columns

SITE LOCATION

Floating Farm Rotterdam

Based on relationship between the University of Utrecht and the Floating Farm taking place outside the initially academic intention of the visit, I decided to use the Floating Farm as a site and a starting point for my proposal. The floating farm is intended to stand out and create an awareness of the possibility or idea of living on water and taking ownership of one’s food production, which seems to match the potential uses and benefits of Azolla. The researchers at the University of Utrecht expressed their need of getting the advantages of this plant to a wider public and this remained in my mind, possibly being the main reason behind my approach to the Floating Farm.

The Floating Farm sits in the Merwehaven area or M4H in the Port of Rotterdam. Highlighted below are the natural site conditions that determined the placement of the masterplan parts according to their function. Bamboo growing pods are placed southwards of the port to block the winter wind while allowing the summer winds from the west to navigate through.

Site Study

In 2007, Rotterdam announced its ambition to become 100% climate-proof by 2025 despite having 80% of its land underwater, therefore it was important to look at the flood risk and tidal change. The Merwehaven area in Rotterdam seems to have an average tidal change of 2 metres which I thought could be taken advantage of in a mechanical system mentioned previously.

Tidal Changes in the Floating Farm Rotterdam
Flood Risk & Tidal changes in Rotterdam

.

BUILDING SYSTEM & MATERIAL RESEARCH

The reciprocal building system used in the construction of the dwellings began by looking into the Fern plant and its’ form. All ferns are Pinnate – central axis and smaller side branches – considered a primitive condition. The veins never coalesce and are known to be ‘free’. The leaves that are broadly ovate or triangular tend to be born at right angles to the sunlight.

Reciprocal Fern Building System

I then decided to model a leaf digitally, attempting to simulate the fractal nature found in a fern frond and the leaves to 3 degrees of fractals. I then simplified the fern frond to 2 levels to allow for easier laser cutting and structural stability. The large perimeter meant, therefore, there was a large amount of surface area for friction so I explored different configurations and tested their intersections.

Iteration 1 Component Study

I then selected the fern frond intersection I found to show the best stability out of the tested ones shown previously. By arraying them further, they began to curve. When pressure is applied to the top of the arch, the intersections are strengthened and the piece appears to gain structural integrity.

Iteration 2 Double Curvature Study

When a full revolution is completed, the components appear to gain their maximum structural integrity. Since I had decided to digitally model the fern frond, I was able to decrease the distance between the individual leaves in the centre of each frond through grasshopper. By doing this, the intersections connecting a frond with another were less tight in the centre than on the extremities of each frond, allowing for double curvature.

Iteration 2 Double Curvature Study – Stress Test
Iteration 2 Double Curvature Study – Stress Test Findings

I continued to iterate the leave by decreasing any arching on the leaf and finding the minimum component, the smallest possible component in the system. By arraying a component formed of 3 ‘leaves’ on one hand and 2 on the other, I would be able to grow the system in one direction as before due to the reciprocal organisation and in the other direction by staggering the adjacent component. The stress tests of this arrangement showed a phased failure of the ‘column’. Instead of breaking at once, row by row of components failed with time, outwards-inwards.

Iterations 3, 4, 5 Minimum Building Component
Iteration 5 Minimum Building Component – Stress Test
Iteration 5 Minimum Building Component – Stress Test Findings

I extracted the minimum possible component from the previous iterations and attempted to merge the system with firstly, 3d printed PLA bioplastic components and then with an algae bioplastic produced at home. I became interested in the idea of being able to coat the wood in an algae bioplastic substituting the need for any epoxy for waterproofing. The stress tests for this component showed a surprising total of 956 kg-force for it to fail.

Agar Bioplastic Test

Here, I began combining different quantities of vegetable glycerine, agar agar (extracted from red algae and used for cooking) and water. By changing the ratios of agar and glycerine I was able to create 2 different bioplastics: one being brittle and the other flexible. See above for the flexible sample and below for the brittle sample. Both samples appeared to fail under the same 7 Kg-force.

Agar Bioplastic Tensile Test

For additional information please visit:

http://www.pteridomania.co.uk/

Gum City Summary

Gum Arabic is a natural adhesive grown on the Senegalia Senegal tree. This tree grows in 6 years and only requires 100-200ml of water a year, this is a tree which has evolved to survive in the desert.

How can a third world country like Sudan can use a natural adhesive to act as a binder? How can we use the natural terrain as a framework for creating complex and controllable design?

Below the images illustrate how the construction process works.

https://vimeo.com/414603649 – Sucking Mechanism

I have designed a time-based construction programme. It begins with a setting out plan where string is used to determine where an industrial hoover (which usually transfers sand) sucks out sand and it is spewed out elsewhere. When my mix has been added to these cone shape voids the hoovering process is repeated but this time a thick layer of the Gum Arabic, Clay and Sand mix. The mixture is then lightly misted with salt water which causes the Gum Arabic to act as the binder. The Desert’s scorching sun then does the rest to solidify the material. Excavation around the land enables a structure which stands upright.

After exploring this method myself I discovered some interesting variations depending on whether I suck the sand first or pour it

I explored these forms digitally.

If you are wondering how I got to this point, well I will jump back to the beginning.

It started in Kew Gardens London, where I chose to study a plant and look into the early stages of bio-mimicry. I chose to study the Lotus Pod (Nelumbo Nucifera) found in Asia.

I wanted to find consistency between the holes of the flowers. Therefore I purchased 40 flower heads and begun experiments to study the arrangement of holes and the parameters within the plant. After experimenting I discovered that flower heads sized between 50-60mm have a gradient like effect where the largest hole is 3.5 times larger than the smallest. I therefore used Frei Ottos sand draining technique to explore what forms can be achieved with the arrangement of holes being that of the Lotus Pod.

After designing and building a smart box I began a matrix study.

I then Explored the parameters of each of these and found out that this sand grain drains at 30 degrees.

From this point I went on to look at how to solidify sand in its current form and that is when I discovered the properties of the Gum Arabic and began to explore. I had began to mix the mixture with sand and clay.

I then explored a site based on where Gum Arabic is produced and where sand and clay is in abundance. Therefore leaving me with Al-Fashir Sudan.

I then Explored the construction techniques using the gravity. Using the terrain as a natural formwork which can be moulded.

I then continued to design a construction process which requires less labour and would achieve high quality design attributes. Which is where I began with the hoovering process.

Bananas About Bananas

Bananas are the 4th most important crop after rice, wheat and corn. 135 countries grow bananas producing 145 million tonnes per year. The banana industry is worth 52 billion dollars and 400 million people rely on the crop as a staple food or stable source of income. These high figures of production and the aim of producing bananas as cheap as possible for high profits means poor working conditions for workers and a lot of waste. There is a great potential in banana waste i.e. the pseudo-trunk, to be used as an extra source of income by making textiles or using it as a building material.

Banana Plant | Musa

The banana fruit
Section through the fruit

Statistics

Production

Growing

Growth Cycle

Telescopic Growth

The Pseudo-trunk

Geometrical analysis of the pseudo-trunk

Otherwise known as the pseudo-stem or ‘false trunk’, the trunk of the banana tree is in fact made out of tightly packed leaves. The cells shown in the cross section transport all the nutrients and water from the earth to the rest of the plant. At the moment, the pseudo-trunk is waste product to the banana industry. It is a heavily un-utilised resource that can be used to make textiles or bio-fuel.

Form experimenting of the pseudo-trunk structure using paper made from banana

Using the pseudo-trunk waste for useful materials

By-products of the pseudo-trunk
Fibrous strands from inside to trunk
Mechanical fibre extraction process
By products of the banana pseudo-trunk: fibre, yarn and fabric. All 100% banana fibre.

Banana Rope (Manila Rope)

Banana rope has been used historically for things such as ship lines, towing, climbing and landscaping. Manila rope gets its name from the capital of the Philippines, Manila, as a lot of the rope is made there.

The rope is flexible yet non-stretching, durable and resistance to salt water damage. For these reasons its a common choice for ship lines, fishing nets and decorative purposes. It’s used in gyms due to its ability to absorb sweat and therefore act as a good grip.

Weaving techniques using banana rope and yarn
Structure made from weaved banana rope and banana yarn

Investigating the Performance of a Curved Profile

The Cycas Thouarsii (Madagascar Sago) is a subtropical plant from the Genus: Cycas. Their resistance to hurricanes, wildfires and droughts is part of the reason for their continued survival to the present day. Understanding the structural composition of the plants will help establish what naturally occurring systems allow to the plant to be so durable.

The stems of the plant show utilise a V/U shaped structure which improves stability.

Testing variations of the ‘V’ shaped base inspired by the Cycad will help understand the relationship between a curved profile and strength/durability.

This Investigation shows how different curves perform under gravitational load.


Curve Test: Paper Cantilever I

The experiment began with pieces of paper cut at the same length. Then they were cut in length until the piece of paper stayed upright under its own weight.

Curve Test: Paper Cantilever II

The geometries were produced in Grasshopper, utilising the graph mapper for mathematical curves. Since the Cycad plant has a stem in the shape of a Parabola / V, I began by testing how increasing the depth of a parabola curve can increase the performance of the paper cut out.

Following the initial experiment, the other pieces of paper that failed were trimmed until they stood upright against gravity.
The Length of each extrusion was measured, which again found that the ‘Circle, Ellipse, and Sinc’ Curves were the most structurally sound. The parabola curve also performed greater than expected, with a similar extrusion length to the Sinc Curve.

Curve Test: Plywood Cantilever

The purpose of the experiment was to see if Plywood performs in a similar way to paper when conducting the same tests.

In order to get the plywood to bend into the desired forms, the plywood was initially scored by the laser cutter on one side of the sheet. These scores allowed gaps to be produced between the sheets of the plywood when bending.

Plywood Array :

The purpose of this experiment is to understand how the curved plywood experiment performs under various arrangements. The base model features arrays with varying angles, and distances apart in order to better understand how the curves can look and connect together.

The second part of this investigation set out to understand how the plywood reacts to varying degrees of tension. String tension members were connected to the cylindrical array in a similar manor to the arrangement found in pine cones.

Plywood : 180 x 360

Utilising the curve of the plywood, investigation was conducted into the various degrees in which the wood can bend.

The Palm Arms

 

Palm trees are angiosperms, which means flowering plants. They are monocots which means their seeds produce a single, leaf-like cotyledon when they sprout. This makes palms closely related to grasses and bamboo.

Palm Tree
Components of Palm Trees

Growth and Decay
Palm Growth and Decay Process

Palm Tree Information
Palm Tree Information

Mimicking the Geometry

This mature palm shows how the pattern originally seen in the young plant, forms a distinct mathematic pattern known as ‘Phyllotaxis’. This is a pattern with reoccurs throughout nature and is based on the Fibonacci sequence. In order to try to understand the use and formation of the palm fibre, the overall formation of the palm stem needed to be mathematically explored.

However, redrawing the cross-section of the base of the palm plants allows a better understanding of the arrangement of the palm plant.

Frond Arrangement
Palm Frond Arrangement

This exercise allows models to be made to recreate the patterns found in palm plants. By engineering plywood components, the basic shape of the palm geometry can be made into a physical model.

Palm Base Model
Re-creating Palm Base

This was pushed further by curving the plywood components to make extruded palm structure models

Palm Structure Model
Extended Palm Structure Model

Palm Structure Model
Three-Dimensional Palm Model

The arrayed components can then be altered so that the base of the models form regular polygon shapes. Doing this allows the potential for the structures to be tesselated. Using different numbers of components mean the structure can then be tested for strength.

Tessellation Models
Tessellation Models

Palm Wine

There are hundreds of used for palm fruits, this the plant producing materials which range from durable, to flexible to edible. One of the more interesting ones if the production of palm wine using the sap from the tree. Within 2 hours of the wine tapping process, the wine may reach up to 4%, by the following day the palm wine will become over fermented. Some prefer to drink the beverage at this point due to the higher alcohol content. The wine immediately begins fermenting, both from natural yeast in the air and from the remnants of wine left in the containers to add flavour. Ogogoro described a ‘local gin’, is a much stronger spirit made from Raffia palm tree sap. After extraction, the sap is boiled to form steam, which is then condensed and collected for consumption. Ogogoro is not synthetic ethanol but it is tapped from a natural source and then distilled.

To understand the fermentation process more clear, the process of fermenting sugar to make wine has been undertaken.

Palm wine tasting
Testing Palm Wine

Alternative Fuel

The distillation of the wine can be used to make bio-ethanol. This production of this fuel can act as a sustainable alternative to fossil fuel energy, which is overused and damaging to our environment.

Energy
How Much Energy?

Future Proposal

The developed structure, as well as the production of palm wine and bio-ethanol, can be collaborated to develop a programme, which provides sustainable energy, within a space that is inviting and exciting.

The production of bio-fuel releases a lot of carbon dioxide. In order to ensure the process does not impact the environment, this needs to occur inside a closed system, so the CO2 does not enter the atmosphere. This can be done by using the properties of a Solar Updraft Tower. Carbon dioxide released from the fermentation and distillation processes can be received by palm trees for increased photosynthesis, while the excess oxygen from the trees provides fresh air for visitors.

 

Solar Updraft Tower Implementation
Form 01 – Solar Updraft Tower Implementation

 

The fermentation process can be controlled within an isolated area of the model.

Fermentation Implementation
Form 02 – Fermentation Implementation

 

The Distillation process, which requires a store of water for cooling, can also be conducted in an isolated area of the model, with apparatus incorporated into the structure.

Distillation Implementation
Form 03 – Distillation Implementation

 

The final proposal will be a combination of all three forms

 

Proposal
Proposal