Regenerative urban Arcology, hosting life, work and leisure, inspired by willow rod research and testing
The main aspects of the Corn-Crete House system are the use of space, material efficiency and relationship to site. The way space is shaped influences human behaviour. According to a research paper done by KAYVAN MADANI NEJAD in 2007 the curvilinearity of interior design directly affects the way people feel inside them. It concluded that the more curvilinear a space is the more comfortable, safe, relaxed and friendly it feels. My project builds upon this argument. Research also shows that the concrete industry is a major environment pollutant. Cement is the most damaging ingredient. I am proposing a new system which will be using less concrete & less cement thanks to: 1) corn residues partially replacing aggregate making the structure lighter and more porous 2) casting around inflatables resulting in curvilinear architecture suitable for compression which requires less tensile strength.
WHAT IS AZOLLA?
Azolla is a minuscule floating plant that forms part of a genus of species of aquatic ferns, also known as Mosquito Fern. It holds the world record in biomass producer – doubling in 2-3 days. The secret behind this plant is its symbiotic relationship with nitrogen fixing cyanobacterium Anabaena making it a superorganism. The Azolla Provides a microclimate for the cyanobacteria in exchange for nitrate fertiliser. Azolla is the only known case where a symbiotic relationship endures during the fern’s reproductive cycle and is passed on to the next generation. They also have a complimentary photosynthesis, using light from most of the visible spectrum and their growth is accelerated with elevated CO2 and Nitrogen.
Azolla is capable of producing natural biofertiliser, bioplastics because of its sugar contents and biofuel because of the large amount of lipids. Its growth requirements can accommodate many climates too, allowing it to be classified as a weed in many countries. I was able to study the necessary m2 of growing Azolla to sequester the same amount as my yearly CO2 emissions, resulting in 57% of a football field equivalent of growing Azolla to make me carbon neutral.
Why is this useful? Climate change will inevitably bring more adverse climate conditions that will put many world wide crops at risk and, as a consequence, will affect our lives. A crop that produces biomass at the speed of Azolla provides at advantage in flexibility: a soya bean can take months to grow until ready to be harvested, Azolla can be harvested twice a week. This plant has the potential to be used in the larger agricultural sector and diminish the Greenhouse Gas Emissions of one of the most pollutant sectors.
REAL LIFE ACTION
I contacted the Azolla Research Group at the University of Utrecht and they kindly accepted to give us a tour of their research facilities, providing us with an in-depth insight into the aquatic fern. I also decided to approach the Floating Farm with a proposal of using Azolla in their dairy process. They agreed to explore this and I put them in contact with the research team in the University of Utrecht, who are now cooperating with the dairy farm’s team in decreasing the carbon emissions of the cows on the farm.
The Floating Azolla District consists on a proposed community that emphasises a circular economy with a focus on sustainable agriculture in Rotterdam. It builds on to the existing Floating Farm found in the M4H area. It is formed of three areas:
1) Azolla – Dwellings combining a series of residential units for the increasing number of young entrepreneurs in the RID with three central cores growing stacked trays of Azolla as in vertical farming.
2) The Floating Farm which continues to produce dairy products and a Bamboo growing area to maintain the upkeep of floating platforms and construction of new dwellings. Floating rice paddies are grown in the warmer months in a closely monitored system of permaculture.
3) A production facility which concentrates on research and development into Azolla as well as retrieving the water fern’s byproducts such as bioplastics extracted from the sugars; biofuel, from the lipids; and bamboo plywood lumber for the construction of the expanding Floating District.
Floating Azolla District – Dwellings
This section concentrates on the detail construction of the Azolla-Dwellings. These floating units are designed to be used as a combination of co-housing for entrepreneurs working in the Rotterdam Innovation District, where the Floating Farm is located, and indoor Azolla growing facilities which is then used further along in the masterplan. The growing areas are built on a series of building components that provide support for trays of Azolla to be grown in a vertical farming manner and provide support for the floor plates as well as anchoring for the entire dwelling.
The materials are a combination of local bamboo grown on a series of floating platforms that prevent the cold winter winds from affecting the overall masterplan and pallets sourced from neighbouring industrial facilities. Using the reciprocal building system developed in Brief 1, a series of stacked components are linked to form the vertical farming support for the Azolla. This system is then extended to support the floors for the dwellings.
Similar to an aperture ring on a camera, this mechanism uses the varying tide to automatically collect the Azolla from the vertical farming trays to then be used throughout the Masterplan. By displacing 2.5% of the area for each tray every tidal change, this mechanism collects 50% of the harvest every 10 days allowing for a continuous growth of Azolla.
The dwellings’ facade is a result of a careful analysis of harmful and beneficial solar radiation. By setting an initial average temperature to monitory, the facade will block sun that naturally would drive the temperature above the chosen one and the beneficial would bring the temperature up. This shading serves a buffer zone that surrounds the internal living spaces and is used to grow vegetables for the residents.
Semi-public spaces are located on the ground floor (open plan kitchen and living) and bedrooms are located on the first floor, surround a central spiral staircase for circulation.
The same building system based on reciprocal structures is coated in azolla bioplastic preventing the wood from rotting and making the form waterproof. These are used as underwater columns which allow the dwellings and platforms to float. Each ‘column’ can support a load of 2011Kg.
Based on relationship between the University of Utrecht and the Floating Farm taking place outside the initially academic intention of the visit, I decided to use the Floating Farm as a site and a starting point for my proposal. The floating farm is intended to stand out and create an awareness of the possibility or idea of living on water and taking ownership of one’s food production, which seems to match the potential uses and benefits of Azolla. The researchers at the University of Utrecht expressed their need of getting the advantages of this plant to a wider public and this remained in my mind, possibly being the main reason behind my approach to the Floating Farm.
The Floating Farm sits in the Merwehaven area or M4H in the Port of Rotterdam. Highlighted below are the natural site conditions that determined the placement of the masterplan parts according to their function. Bamboo growing pods are placed southwards of the port to block the winter wind while allowing the summer winds from the west to navigate through.
In 2007, Rotterdam announced its ambition to become 100% climate-proof by 2025 despite having 80% of its land underwater, therefore it was important to look at the flood risk and tidal change. The Merwehaven area in Rotterdam seems to have an average tidal change of 2 metres which I thought could be taken advantage of in a mechanical system mentioned previously.
BUILDING SYSTEM & MATERIAL RESEARCH
The reciprocal building system used in the construction of the dwellings began by looking into the Fern plant and its’ form. All ferns are Pinnate – central axis and smaller side branches – considered a primitive condition. The veins never coalesce and are known to be ‘free’. The leaves that are broadly ovate or triangular tend to be born at right angles to the sunlight.
I then decided to model a leaf digitally, attempting to simulate the fractal nature found in a fern frond and the leaves to 3 degrees of fractals. I then simplified the fern frond to 2 levels to allow for easier laser cutting and structural stability. The large perimeter meant, therefore, there was a large amount of surface area for friction so I explored different configurations and tested their intersections.
I then selected the fern frond intersection I found to show the best stability out of the tested ones shown previously. By arraying them further, they began to curve. When pressure is applied to the top of the arch, the intersections are strengthened and the piece appears to gain structural integrity.
When a full revolution is completed, the components appear to gain their maximum structural integrity. Since I had decided to digitally model the fern frond, I was able to decrease the distance between the individual leaves in the centre of each frond through grasshopper. By doing this, the intersections connecting a frond with another were less tight in the centre than on the extremities of each frond, allowing for double curvature.
I continued to iterate the leave by decreasing any arching on the leaf and finding the minimum component, the smallest possible component in the system. By arraying a component formed of 3 ‘leaves’ on one hand and 2 on the other, I would be able to grow the system in one direction as before due to the reciprocal organisation and in the other direction by staggering the adjacent component. The stress tests of this arrangement showed a phased failure of the ‘column’. Instead of breaking at once, row by row of components failed with time, outwards-inwards.
I extracted the minimum possible component from the previous iterations and attempted to merge the system with firstly, 3d printed PLA bioplastic components and then with an algae bioplastic produced at home. I became interested in the idea of being able to coat the wood in an algae bioplastic substituting the need for any epoxy for waterproofing. The stress tests for this component showed a surprising total of 956 kg-force for it to fail.
Here, I began combining different quantities of vegetable glycerine, agar agar (extracted from red algae and used for cooking) and water. By changing the ratios of agar and glycerine I was able to create 2 different bioplastics: one being brittle and the other flexible. See above for the flexible sample and below for the brittle sample. Both samples appeared to fail under the same 7 Kg-force.
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Gum Arabic is a natural adhesive grown on the Senegalia Senegal tree. This tree grows in 6 years and only requires 100-200ml of water a year, this is a tree which has evolved to survive in the desert.
How can a third world country like Sudan can use a natural adhesive to act as a binder? How can we use the natural terrain as a framework for creating complex and controllable design?
Below the images illustrate how the construction process works.
https://vimeo.com/414603649 – Sucking Mechanism
I have designed a time-based construction programme. It begins with a setting out plan where string is used to determine where an industrial hoover (which usually transfers sand) sucks out sand and it is spewed out elsewhere. When my mix has been added to these cone shape voids the hoovering process is repeated but this time a thick layer of the Gum Arabic, Clay and Sand mix. The mixture is then lightly misted with salt water which causes the Gum Arabic to act as the binder. The Desert’s scorching sun then does the rest to solidify the material. Excavation around the land enables a structure which stands upright.
After exploring this method myself I discovered some interesting variations depending on whether I suck the sand first or pour it
I explored these forms digitally.
If you are wondering how I got to this point, well I will jump back to the beginning.
It started in Kew Gardens London, where I chose to study a plant and look into the early stages of bio-mimicry. I chose to study the Lotus Pod (Nelumbo Nucifera) found in Asia.
I wanted to find consistency between the holes of the flowers. Therefore I purchased 40 flower heads and begun experiments to study the arrangement of holes and the parameters within the plant. After experimenting I discovered that flower heads sized between 50-60mm have a gradient like effect where the largest hole is 3.5 times larger than the smallest. I therefore used Frei Ottos sand draining technique to explore what forms can be achieved with the arrangement of holes being that of the Lotus Pod.
After designing and building a smart box I began a matrix study.
I then Explored the parameters of each of these and found out that this sand grain drains at 30 degrees.
From this point I went on to look at how to solidify sand in its current form and that is when I discovered the properties of the Gum Arabic and began to explore. I had began to mix the mixture with sand and clay.
I then explored a site based on where Gum Arabic is produced and where sand and clay is in abundance. Therefore leaving me with Al-Fashir Sudan.
I then Explored the construction techniques using the gravity. Using the terrain as a natural formwork which can be moulded.
I then continued to design a construction process which requires less labour and would achieve high quality design attributes. Which is where I began with the hoovering process.
Bananas are the 4th most important crop after rice, wheat and corn. 135 countries grow bananas producing 145 million tonnes per year. The banana industry is worth 52 billion dollars and 400 million people rely on the crop as a staple food or stable source of income. These high figures of production and the aim of producing bananas as cheap as possible for high profits means poor working conditions for workers and a lot of waste. There is a great potential in banana waste i.e. the pseudo-trunk, to be used as an extra source of income by making textiles or using it as a building material.
Banana Plant | Musa
Otherwise known as the pseudo-stem or ‘false trunk’, the trunk of the banana tree is in fact made out of tightly packed leaves. The cells shown in the cross section transport all the nutrients and water from the earth to the rest of the plant. At the moment, the pseudo-trunk is waste product to the banana industry. It is a heavily un-utilised resource that can be used to make textiles or bio-fuel.
Using the pseudo-trunk waste for useful materials
Banana Rope (Manila Rope)
Banana rope has been used historically for things such as ship lines, towing, climbing and landscaping. Manila rope gets its name from the capital of the Philippines, Manila, as a lot of the rope is made there.
The rope is flexible yet non-stretching, durable and resistance to salt water damage. For these reasons its a common choice for ship lines, fishing nets and decorative purposes. It’s used in gyms due to its ability to absorb sweat and therefore act as a good grip.
Palm trees are angiosperms, which means flowering plants. They are monocots which means their seeds produce a single, leaf-like cotyledon when they sprout. This makes palms closely related to grasses and bamboo.
Mimicking the Geometry
This mature palm shows how the pattern originally seen in the young plant, forms a distinct mathematic pattern known as ‘Phyllotaxis’. This is a pattern with reoccurs throughout nature and is based on the Fibonacci sequence. In order to try to understand the use and formation of the palm fibre, the overall formation of the palm stem needed to be mathematically explored.
However, redrawing the cross-section of the base of the palm plants allows a better understanding of the arrangement of the palm plant.
This exercise allows models to be made to recreate the patterns found in palm plants. By engineering plywood components, the basic shape of the palm geometry can be made into a physical model.
This was pushed further by curving the plywood components to make extruded palm structure models
The arrayed components can then be altered so that the base of the models form regular polygon shapes. Doing this allows the potential for the structures to be tesselated. Using different numbers of components mean the structure can then be tested for strength.
There are hundreds of used for palm fruits, this the plant producing materials which range from durable, to flexible to edible. One of the more interesting ones if the production of palm wine using the sap from the tree. Within 2 hours of the wine tapping process, the wine may reach up to 4%, by the following day the palm wine will become over fermented. Some prefer to drink the beverage at this point due to the higher alcohol content. The wine immediately begins fermenting, both from natural yeast in the air and from the remnants of wine left in the containers to add flavour. Ogogoro described a ‘local gin’, is a much stronger spirit made from Raffia palm tree sap. After extraction, the sap is boiled to form steam, which is then condensed and collected for consumption. Ogogoro is not synthetic ethanol but it is tapped from a natural source and then distilled.
To understand the fermentation process more clear, the process of fermenting sugar to make wine has been undertaken.
The distillation of the wine can be used to make bio-ethanol. This production of this fuel can act as a sustainable alternative to fossil fuel energy, which is overused and damaging to our environment.
The developed structure, as well as the production of palm wine and bio-ethanol, can be collaborated to develop a programme, which provides sustainable energy, within a space that is inviting and exciting.
The production of bio-fuel releases a lot of carbon dioxide. In order to ensure the process does not impact the environment, this needs to occur inside a closed system, so the CO2 does not enter the atmosphere. This can be done by using the properties of a Solar Updraft Tower. Carbon dioxide released from the fermentation and distillation processes can be received by palm trees for increased photosynthesis, while the excess oxygen from the trees provides fresh air for visitors.
The fermentation process can be controlled within an isolated area of the model.
The Distillation process, which requires a store of water for cooling, can also be conducted in an isolated area of the model, with apparatus incorporated into the structure.
The final proposal will be a combination of all three forms
Omnis Stellae – Redrawing your own constellation
“Only in the darkness can you see the stars”
Martin Luther King
This project involves the conception and design of a new way of mapping constellations, based on subdivision processes like Stellation. It explores how subdivision can define and embellish architectural design with an elaborate system of fractals based on mathematics and complex algorithms.
An abstracted form of galaxy is used as an input form to the subdivision process called Stellation. In geometry, meaning the process of extending a polytope in n dimensions to form a new figure. Starting with an original figure, the process extends specific elements such as its edges or face planes, usually in a symmetrical way, until they meet each other again to form the closed boundary of a new figure.
The material used for this installation will be timber sheets of 1/3 of an inch thickness that will be laser-cut.The panels will be connected to each other with standard connection elements which have already been tested structurally based on an origami structure.
The lighting of the installation will consist on LED strips that will light with burners interactions.
Although stars in constellations appear near each other in the sky, they usually lie at a variety of distances away from the observer. Since stars also travel along their own orbits through the Milky Way, the constellation outlines change slowly over time and through perspective.
There are 88 constellations set at the moment, but I would like to prove that there are infinite amount of stars that have infinite amount of connections with each other.The installation will show you all the possible connections between this stars, but will never rule which connection is the one you need to make.
I would like burners to choose their own stars and draw their own constellations. Any constellation that they can possibly imagine from their one and only perspective, using coloured lights that react to their touch.
The end result will have thousands of different geometries/constellations that will have a meaning for each one of the burners and together will create a new meaningful lighted galaxy full of stars.
On a clear night, away from artificial light, it’s possible to see over 5000 stars with the naked eye. These appear to orbit the Earth in a fixed pattern, as if they are attached to a giant sphere that makes one revolution a day.This stars though are organised in Constellations.
The word “constellation” seems to come from the Late Latin term cōnstellātiō, which can be translated as “set of stars”. The relationship between this sets of stars has been drawn by the perspective of the human eye.
“Omnis Stellae” is a manifestation of the existence of different perspectives. For me, there is great value in recognising different perspectives in life, because nothing is really Black and White, everything relates to the point of view and whose point of view and background that is.
As a fractal geometry this installation embodies an endless number of stars that each person can connect and imagine endless geometries, that will only make sense from their own perspective. The stellated geometry will show you all the possible connections but will never impose any.
“Omnis Stellae” is about creating your own constellations and sharing them with the rest of the burners, is about sharing your own perspective of the galaxy and create some meaningful geometries that might not mean anything to other people but would mean the world to you.
The grand finale is if it could become the physical illustration of all the perspectives of the participants at Burning Man 2018 shown as one.